Premium Trimix Flooring Solutions

Trimix Flooring, widely recognized as Vacuum Dewatered Flooring (VDF) or Tremix Flooring, is an innovative concrete flooring method that uses vacuum technology to remove excess water from fresh concrete. This reduces the water-cement ratio, resulting in a denser, harder, and more wear-resistant surface. By extracting 15–25% of surplus water post-vibration, Trimix Flooring boosts compressive strength by up to 50%, enhances abrasion resistance, and minimizes shrinkage cracks. The result is an impermeable, dust-proof floor with excellent load-bearing capacity and a smooth, even finish that requires no additional topping layers. Ideal for large-scale pours, Trimix eliminates many joints for a seamless appearance while incorporating floor hardeners and fibers for added toughness against impact and wear.

Process Overview

Our skilled team executes Trimix Flooring with precision equipment for consistent, high-quality results:

Base PreparationCompact sub-base, lay PCC bedding, and set levels with guide rails.
Concrete PouringPour ready-mix concrete (typically M25-M30 grade) and spread evenly.
Vibration & LevelingUse double-beam screed vibrators for compaction and initial leveling.
Vacuum DewateringPlace suction mats and vacuum pumps to extract excess water, stiffening the surface rapidly.
Surface FinishingSpread dry shake hardeners, then power float and trowel for a dense, polished finish.
Joint Cutting & CuringSaw-cut control joints after 7-10 days and apply curing compounds for optimal strength.

This efficient process enables faster strength gain and earlier usability compared to conventional methods.

Benefits

Mayon Flooring's Trimix Flooring provides outstanding long-term advantages:

Enhanced Durability → Superior abrasion and impact resistance for heavy traffic and machinery.
Higher Strength → Increased compressive and tensile strength with reduced cracking and shrinkage.
Cost Efficiency → Lower material usage, minimal maintenance, and extended lifespan for better ROI.
Superior Finish → Dust-proof, easy-to-clean surface with excellent flatness.
Faster Project Timeline → Quick strength development reduces downtime.
Sustainable Choice → Optimized concrete mix and reduced permeability for eco-friendly performance.

Our Trimix floors minimize operational disruptions and repair costs, delivering exceptional value in demanding environments.

Where to Use

Trimix Flooring is ideal for high-performance areas such as:

Industrial warehouses and manufacturing plants
Logistics centers and distribution hubs
Heavy-duty garages and parking lots
Factory floors with forklift and machinery movement
Commercial complexes, showrooms, and retail spaces
Railway platforms, roads, and pathways
Basements and areas requiring hygienic, durable surfaces

Guidance

For optimal performance, use a stable sub-base and high-quality ready-mix concrete. Incorporate non-metallic or metallic hardeners for extreme wear conditions. We advise early consultation to determine ideal thickness (100-200mm), reinforcement, and joint spacing tailored to your load and usage requirements.

FAQs

What makes Trimix Flooring different from regular concrete?

Trimix uses vacuum dewatering for denser, stronger concrete with better wear resistance and fewer cracks.

How long does Trimix flooring take to be ready for use?

It achieves early strength quickly, with light traffic possible sooner and full curing in 7-28 days.

Is Trimix Flooring expensive?

Initial costs are higher, but long-term savings from durability and low maintenance make it highly cost-effective.

Can Trimix floors be polished or coated further?

Yes, the smooth base is perfect for polishing, epoxy coatings, or additional sealers.