High-Performance Truss Flooring Solutions

Truss Flooring, also known as Truss Screed Flooring, is a specialized concrete screeding method that employs a rigid truss framework equipped with vibrators to level and compact concrete over vast areas in a single pass. This technique ensures superior uniformity, structural integrity, and surface quality without the limitations of smaller manual screeds. At Mayon Flooring, our truss screed solutions are ideal for large-scale pours, delivering high-strength floors with enhanced flatness and minimal joints for demanding environments.

Process Overview

Our experienced team ensures seamless execution with advanced truss screed equipment:

Site PreparationCompact the sub-base, install formwork, and set precise levels with guide rails.
Concrete PlacementPour ready-mix concrete (M20–M40 grade) across the large bay area.
Truss ScreedingPosition the truss screed assembly, activate vibrators, and pull the screed across the surface using winches for uniform compaction and leveling.
Surface RefinementApply dry shake hardeners if needed, followed by power floating and troweling for a dense, polished finish.
Joint Formation & CuringCut control joints at optimal intervals and apply curing compounds to prevent cracking and enhance strength.

This method enables rapid coverage of thousands of square meters per day with consistent quality.

Benefits

Mayon Flooring's Truss Flooring delivers exceptional advantages for large projects:

Large-Area Efficiency → Cover expansive spaces quickly with fewer joints and reduced labor.
Uniform Thickness & Flatness → Consistent leveling ensures better load-bearing and surface quality.
Enhanced Durability → Superior vibration compaction increases strength and resistance to wear.
Cost-Effective → Faster installation, lower material wastage, and minimal maintenance for superior ROI.
Versatile Performance → Suitable for varying thicknesses and slopes with reliable results.
Time Savings → Accelerates project timelines, allowing earlier access and reduced downtime.

Our truss screed floors provide long-term reliability and operational efficiency in high-demand settings.

Where to Use

Truss Flooring is perfect for extensive, heavy-duty applications such as:

Large industrial warehouses and factories
Logistics parks and distribution centers
Airport hangars and aprons
Commercial complexes and shopping malls
Parking lots and driveways
Roads, pathways, and outdoor paved areas
Sports arenas and exhibition halls requiring vast seamless surfaces

Guidance

For optimal results, plan bay sizes to match truss span capabilities and use quality ready-mix concrete. Incorporate reinforcement or fibers for added toughness in high-load areas. We recommend consulting our experts early to assess site conditions, determine ideal truss length, slab thickness (typically 150–300mm), and any required hardeners based on traffic expectations.

FAQs

What is the difference between truss screed and laser screed?

Truss screed is ideal for very large areas with manual pull precision, while laser screed offers automated super-flat accuracy for precision warehouses.

How wide an area can truss flooring cover?

Single passes up to 20-25 meters, with modular setups for even larger bays.

Is truss flooring suitable for sloped surfaces?

Yes, adjustable setups allow for precise slopes in drainage-required areas.

How long does it take for the floor to be usable?

Light traffic in a few days; full heavy use within 7–28 days after proper curing.